Automotive – Foam Technologies

METZONOR® Acoustic Foams

These include Ester- and ether-based polyurethane foams (block foams). They are available at many different volume weights, compression hardnesses and colours. There also are special foams for many different client specifications (e.g. low-emission foams – that comply with the Daimler requirements).

  • Our foams are customised according to the client’s specifications
  • Ester- and ether-based
  • Volume weight 23 – 80 kg/m³
  • Compression hardness 1.0 – 12.0 kPa
  • Low-emission foams (compliant with DBL 5450.10)
  • Fire-resistant according to FMVSS302, TL 1010 etc.
  • Foams with strongly increased flame protection (B2)
  • Thermoplastic

These METZONOR® foams are available in the following supply forms:

  • Rolled products
  • Sheet products
  • Layered foam pieces (2D & 3D)
  • Punched parts

All versions named above are also available in concealed versions:

  • Self-adhesive
  • Textiles (cotton jersey, …)
  • Fabric (polyamide, fibre glass, carbon fibre, …)
  • Aluminium foil
  • PU skin (also sprayed)
  • Foils, heavyweight foils
  • Acoustic covers
  • Oil-water-diesel-repellent covers
Composite flock foam – Rebond – METZOPOR®

Our METZOPOR® product series is made of recycled polyurethane foam.

  • Volume weight 60 – 400 kg/m³
  • Compression hardness 3,0 –  > 200,0 kPa
  • Standard dimensions: 2,040 x 1,040 mm and 2,280 x 1,550 mm, block height depending on foam type.
  • We will also gladly deliver dimensions according to client specifications
  • Fire-resistant according to FMVSS302, TL 1010 etc.
  • Thermoplastic
  • Different colours

Specialties:

  • Foams complying with Daimler DBL 5450.10
  • Foams with strongly increased fire protection (B2)

Supply forms:

  • Short blocks
  • Sheet products as of 3mm
  • Punched parts
  • Cut to size (2D- and 3D-geometries)
  • 3D-formed parts

All versions named above are also available in concealed versions:

  • Self-adhesive
  • Textiles (cotton jersey, …)
  • Fabric (polyamide, fibre glass, carbon fibre, …)
  • Aluminium foil
  • PU skin (also sprayed)
  • Foils, heavyweight foils
  • Acoustic covers
  • Oil-water-diesel-repellent covers
Low-emission foams

Metzeler Schaum GmbH develop foams according to their clients’ requirements. Of course this also includes foams complying with the high emission standards of the automotive industry.

Metzeler Schaum GmbH can make use of their wide range of approved foams that fulfil the current OEM requirements.

Examples:

  • Metzotex® NT complies with Daimler DBL 5450.10
  • MA3031D complies with Daimler DBL 5450.10
  • MA3631KE complies with Opel requirements
  • MA3938FA complies with Opel requirements
  • MR5020FA complies with VW requirements

We will gladly develop foams according to your requirements.

You still have some questions? Our specialists will gladly answer them.